Turnkey Water Pouch Plant (Complete Setup)
pouch cup-plant

Turnkey Water Pouch Plant (Complete Setup)

The complete pouch water business — water house, pouch machines, QC lab, BIS documentation and layout.

Price on Request
Capacity
40,000 – 230,000 pouches/day
Power Load
25 – 70 kW
Footprint
2,000 – 4,000 sq.ft.
Manpower
6 – 14 per shift
Overview

Built for the way your line actually runs.

A complete turnkey water pouch plant: RO water treatment, multiple form-fill-seal pouch machines, QC laboratory, BIS and FSSAI documentation, civil layout and operator training.

Buying a pouch machine is not the same as starting a pouch water business. The machine is roughly a third of what a licensed operation needs — the rest is the RO water house sized for your output, the hygienic room the machines must sit in, the QC laboratory BIS requires, the daily test records, and the certification process itself. This turnkey scope covers all of it, including the civil layout drawing and the operator training that determines whether your seal rejection rate sits at 1% or 8%. Typical configurations run two to six pouch machines off a single water house.

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Turnkey Water Pouch Plant (Complete Setup) 1
Turnkey Water Pouch Plant (Complete Setup) 2
Turnkey Water Pouch Plant (Complete Setup) 3
Best for

Who this configuration suits.

New entrants to the packaged water business in North and East India
Distributors converting into manufacturers
Existing bottling plants adding a pouch line
Multi-unit operators standardising on one plant design
Plant proposal

Get a detailed quote for the Turnkey Pouch Plant.

Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.

Scope of Supply

Everything we ship with this plant.

Standard turnkey scope. Optional add-ons quoted on request.

01Raw water storage and pre-treatment
02RO plant (1000–5000 LPH) with UV and ozone
03Treated water tank and hydropneumatic distribution
042 – 6 vertical form-fill-seal pouch machines
05Hygienic filling room with positive pressure
06Film storage and handling area layout
07Date and batch coding on each machine
08Seal strength and leak testing bench
09BIS-compliant QC laboratory package
10Civil layout drawing and utility schedule
11BIS / FSSAI documentation support
12Operator training and SOP set
Technical Specifications

Specs at a glance.

Output80 – 480 pouches/minute (2–6 machines)
Daily output40,000 – 230,000 pouches (single shift)
Pouch size200ml standard, 100ml–500ml options
RO capacity1000 – 5000 LPH
Power load25 – 70 kW
Footprint2,000 – 4,000 sq.ft.
Manpower6 – 14 per shift
Commissioning4 – 7 weeks from PO
ComplianceBIS IS 14543 + FSSAI, documentation included
Pricing

Price on Request.

Every plant is quoted against your capacity, feedwater analysis, plot and product mix. Send us those and you get an itemised proposal within 24 hours.

Capacity & automation level

Output, degree of automation and whether you need redundancy on critical stations.

Feedwater or raw material

A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.

Scope boundary

Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.

Pack formats & changeover

Number of SKUs, bottle sizes and how fast you need to switch between them.

Frequently Asked

Common questions.

How quickly can a pouch plant start production?+

Machinery commissioning is 4–7 weeks from PO. BIS certification runs in parallel and is usually the longer path — plan on production for stock before certification completes, and first legal sale after.

How many machines should I start with?+

Two, in almost every case. One machine leaves you with zero redundancy — a jaw failure stops the business. Two machines let you run one and service the other, and the incremental cost over one machine is small relative to the water house.

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Next step

Talk to us about the Turnkey Pouch Plant.

Quote, plant layout, BIS / FSSAI checklist in 24 hours.

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