We do not just ship machines.
Sizing, layout, licensing, manufacturing, installation, training, maintenance and upgrades. The parts of a plant project that decide whether it runs, not just whether it arrives.
- Feasibility & capacity sizing
- Plant layout & civil drawings
- BIS / FSSAI documentation
- Installation & commissioning
- Operator & chemist training
- AMC, spares & line upgrades
What we actually do
Every item below is either included in a turnkey contract or available standalone, including on plants we did not supply.
Feasibility & capacity sizing
We start from your market, not from a machine. Target output, distribution radius, SKU mix and shift pattern determine the BPM tier — and getting this wrong is the most expensive mistake in the whole project.
- Demand and distribution modelling
- BPM tier recommendation
- Utility and manpower estimate
- Realistic timeline to first sale
- Technical section for your bank project report
Plant layout & civil drawings
Layout drawings issued against your actual plot, with hygiene zoning that a BIS inspector will accept, drainage falls, utility routing and material flow that does not cross clean and dirty zones.
- Dimensioned machinery layout
- Hygiene zoning & personnel flow
- Drainage, power and air schedules
- Expansion provision for the next tier
BIS, FSSAI & statutory support
The licence is usually the critical path, not the machinery. We prepare the technical file, specify the QC laboratory, supply SOP and record formats, and get the plant inspection-ready.
- BIS IS 14543 / IS 13428 file preparation
- FSSAI manufacturing licence support
- QC lab specification & SOP set
- Pollution board and groundwater NOC guidance
Manufacturing & factory testing
Fabrication and assembly at our works with progress photographs at each stage, and a factory acceptance test before anything ships. You see the machine run before it leaves.
- SS-304 / SS-316L food-grade fabrication
- Panel wiring and PLC programming
- Factory acceptance testing
- Documented pre-dispatch inspection
Installation & commissioning
Our own engineers erect, pipe, wire and commission the line on your site. Not a contractor, not a phone call — the people who built the machine install it.
- Erection, piping and wiring
- Utility interconnection
- Water balance and recovery tuning
- Trial production and quality validation
Operator & chemist training
Machine skill decides your rejection rate. We train the crew on operation, changeover, CIP, daily QC testing and the record-keeping your licence depends on.
- Operation and changeover procedures
- CIP and sanitisation discipline
- Daily QC testing and record-keeping
- Preventive maintenance schedule
AMC & preventive maintenance
Annual maintenance contracts with scheduled visits, membrane and media life tracking, and a documented condition report after every visit — so you replace parts before they fail, not after.
- Scheduled preventive visits
- Membrane and media life tracking
- Calibration of QC instruments
- Condition report and action list
Spares & consumables
Membranes, cartridges, UV lamps, ozone cells, sealing jaws, filling valves, gaskets, star wheels and neck guides — held for the machines we have supplied and dispatched against a WhatsApp message.
- Critical spares held in stock
- Same-day dispatch on critical items
- Consumables scheduling by running hours
- Genuine parts, machine-matched
Line upgrades & retrofits
Most plants do not need replacing — they need the one missing block. Deaeration for flat carbonation, an iron filter for short membrane life, a homogeniser for product separation, CIP for audit readiness.
- Capacity upgrades to the next BPM tier
- Deaeration and carbonation retrofits
- Iron / fluoride pre-treatment additions
- CIP and traceability upgrades
A plant is a fifteen-year relationship.
Machinery is the easy part. What decides whether a plant is still running well in year eight is whether someone answers the phone at 11pm during a changeover, and whether the right spare is on a bus the next morning. That is the part we organise around.
Service questions
Have a question we haven't covered? Talk to our team on WhatsApp or call us directly.
Send us your requirement.
Capacity, plot, product and water report. You get an itemised proposal, a layout drawing and a licence checklist within 24 hours.