Built for the way your line actually runs.
A high-speed 120 BPM (7200 BPH) plant with rotary RFC monoblock, fully automated CIP/SIP, and integrated PET blow molding option. Designed for 24x7 operation.
The 120 BPM plant uses a 40-12-12 rotary monoblock with servo torque capping and laminar-flow filling chamber. Includes automated CIP, online TDS / pH / ozone monitoring, and a 30-station rotary rinser for sub-PPB residue.
Who this configuration suits.
Get a detailed quote for the 120 BPM Plant.
Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.
Everything we ship with this plant.
Standard turnkey scope. Optional add-ons quoted on request.
Specs at a glance.
| Output | 120 BPM (7200 BPH) |
| Bottle sizes | 200ml to 2L PET (5L option) |
| Filling type | Pressure servo (laminar) |
| Power load | 90–110 kW |
| Water requirement | 7500 LPH raw water |
| Recovery | 80–85% |
| Footprint | 7000–9000 sq.ft. |
| Manpower | 9–11 per shift |
What does a 120 bpm plant cost?
A 120 BPM Mineral Water Bottling Plant costs ₹85 lakh – ₹1.4 crore turnkey in India as an indicative range. Final pricing depends on your feedwater analysis, whether the scope is turnkey or machinery-only, your SKU mix and the utilities already on site.
Indicative market range for a turnkey line, not a quotation. The figure moves with feedwater quality, whether the scope is machinery-only or turnkey, how many SKUs you run and what utilities already exist on site.
Output, degree of automation and whether you need redundancy on critical stations.
A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.
Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.
Number of SKUs, bottle sizes and how fast you need to switch between them.
Common questions.
Is CIP automation required at 120 BPM?+
Yes. At 120 BPM, manual CIP becomes a bottleneck and a cross-contamination risk. Our 120 BPM line ships with a 4-tank CIP skid (caustic, acid, hot water, sanitizer) with recipe-based PLC sequencing.
Industry terms used here.
BPM is the standard rating unit for filling and bottling machines, the number of bottles the machine can fill per minute.
A composite metric measuring availability × performance × quality of a manufacturing line. Industry benchmark: 75-85%.
An automated cleaning protocol where cleaning solutions are circulated through process equipment without disassembly.
