Built for the way your line actually runs.
A turnkey tender coconut water plant with aseptic extraction, enzyme deactivation, microfiltration or UHT treatment, and aseptic or hot-fill packaging in bottles, cans or cartons.
Coconut water is naturally near-sterile inside the nut and extremely fragile outside it. Two enzymes — peroxidase and polyphenol oxidase — cause the characteristic pink discoloration and flat taste that ruins most first attempts at packaging it. This line controls both: nuts are washed and sanitised, opened in a closed extraction station that minimises air contact, and the water is immediately chilled, then given a controlled thermal or high-pressure treatment sufficient to deactivate peroxidase without cooking the delicate flavour. Aseptic filling into PET, cans or cartons then delivers 6–12 months of ambient shelf life. The line also handles blended variants — coconut water with pulp, or with lime and mint.
Who this configuration suits.
Get a detailed quote for the Coconut Water Plant.
Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.
Everything we ship with this plant.
Standard turnkey scope. Optional add-ons quoted on request.
Specs at a glance.
| Capacity | 1,000 – 6,000 litres/hour |
| Nut throughput | 4,000 – 25,000 nuts/hour |
| Yield | 200–350 ml water per tender nut |
| Treatment | UHT or HPP + aseptic fill |
| Shelf life | 6–12 months ambient (aseptic) |
| Pack formats | 200ml, 330ml, 500ml PET / can / carton |
| Power load | 80–150 kW |
| Footprint | 5,000–9,000 sq.ft. |
| Manpower | 14–22 per shift |
Price on Request.
Every plant is quoted against your capacity, feedwater analysis, plot and product mix. Send us those and you get an itemised proposal within 24 hours.
Output, degree of automation and whether you need redundancy on critical stations.
A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.
Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.
Number of SKUs, bottle sizes and how fast you need to switch between them.
Common questions.
Why does packaged coconut water turn pink?+
Residual peroxidase activity oxidises phenolic compounds after packing. If the thermal or high-pressure treatment is under-dosed the enzyme survives and colour drifts over weeks. We validate peroxidase deactivation as a release test, not just a process setting.
Is HPP better than UHT for coconut water?+
HPP preserves flavour better and is preferred for premium chilled distribution, but it needs cold-chain logistics and has a higher per-litre operating cost. UHT plus aseptic filling is the practical choice for ambient distribution across India.
