150 BPM Mineral Water Bottling Plant
150 BPM · 9,000 BPH

150 BPM Mineral Water Bottling Plant

A 150 BPM rotary line for brands that have outgrown 120 BPM but do not yet need a 240 BPM plant.

₹1.4–2.2 crore
Capacity
9,000 bottles/hour
Power Load
110–135 kW
Footprint
7,000–9,000 sq.ft.
Manpower
10–12 per shift
Overview

Built for the way your line actually runs.

A 9,000 BPH rotary configuration with a 40-16-10 RFC monoblock, 5000 LPH twin-pass RO and automatic end-of-line packaging. Built for brands supplying modern trade and multi-state distributors.

The 120-to-240 BPM jump is the most expensive step in the packaged water ladder, and many brands stall there. The 150 BPM platform closes that gap: it uses the same rotary monoblock architecture and servo-driven cap feed as our 240 BPM plant, but with a smaller filling carousel and a single ozone train. Practically, it adds roughly 45% output over a 120 BPM line for a much smaller increase in footprint, manpower and utility load. Changeover between 200ml, 500ml, 1L and 2L is under 35 minutes with quick-change star wheels and neck guides.

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150 BPM Mineral Water Bottling Plant 1
150 BPM Mineral Water Bottling Plant 2
150 BPM Mineral Water Bottling Plant 3
150 BPM Mineral Water Bottling Plant 4
Best for

Who this configuration suits.

Regional brands entering modern trade and e-commerce at scale
Co-packers running two or three labels on one line
Brands supplying institutional and railway/airline contracts
Plants that need headroom without a full 240 BPM civil rebuild
Plant proposal

Get a detailed quote for the 150 BPM Plant.

Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.

Scope of Supply

Everything we ship with this plant.

Standard turnkey scope. Optional add-ons quoted on request.

01Raw water reservoir (30,000 L) + auto softener
02Dual multigrade sand filters
03Dual activated carbon filters
045000 LPH twin-pass RO with high-recovery array
05Mineral dosing & blending skid
06UV sterilizer (60 GPM) dual bank
07Ozone generator (12 g/h) with mass-flow control
08Hydropneumatic pumping system
09Treated water tank (15,000 L, SS-304)
1040-16-10 rotary RFC monoblock
11Servo cap feeder with cap sterilizer
12Automatic BOPP labeller (14,000 BPH)
13Twin-lane inkjet date coder with vision check
14Automatic web sealer + shrink tunnel
15Air conveyor + slat conveyor network (45 m)
16Case packer with pick-and-place head
Technical Specifications

Specs at a glance.

Output150 BPM (9,000 BPH)
Bottle sizes200ml, 500ml, 1L, 2L PET
Filling typeRotary gravity / pressure
Power load110–135 kW (3-phase)
Water requirement9,000 LPH raw water
Recovery72–80% RO recovery
Changeover30–35 min between SKUs
Footprint7,000–9,000 sq.ft.
Manpower10–12 operators per shift
ComplianceBIS IS 14543 / FSSAI / HACCP ready
Pricing

What does a 150 bpm plant cost?

A 150 BPM Mineral Water Bottling Plant costs ₹1.4–2.2 crore turnkey in India as an indicative range. Final pricing depends on your feedwater analysis, whether the scope is turnkey or machinery-only, your SKU mix and the utilities already on site.

Indicative market range for a turnkey line, not a quotation. The figure moves with feedwater quality, whether the scope is machinery-only or turnkey, how many SKUs you run and what utilities already exist on site.

Capacity & automation level

Output, degree of automation and whether you need redundancy on critical stations.

Feedwater or raw material

A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.

Scope boundary

Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.

Pack formats & changeover

Number of SKUs, bottle sizes and how fast you need to switch between them.

Frequently Asked

Common questions.

Why choose 150 BPM instead of two 90 BPM lines?+

Two lines double your manpower, QC sampling, changeover time and spare inventory. A single 150 BPM line delivers comparable output on one crew. Two lines only win when you need genuinely independent SKUs running simultaneously.

What blowing capacity feeds a 150 BPM filler?+

A 6-cavity rotary blow moulding machine at roughly 9,000–10,500 BPH, or two 4-cavity linear machines if you prefer redundancy. We size the low-pressure and high-pressure compressors together with the blower.

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