Built for the way your line actually runs.
A bottling line configured for 5L and 10L handled PET packs, with a heavy-duty rinser, large-volume filler, handle-compatible conveying and a wrap-around labelling station.
The 5L and 10L home pack is the quiet growth story in Indian packaged water: it carries a better margin per litre than a 20L jar, needs no returnable logistics, and sells through kirana and quick-commerce where jars cannot go. Mechanically it is its own problem — the packs are tall, handled, top-heavy when full and prone to tipping on standard slat conveyors. This line uses widened guide rails, a slower and torque-matched filling carousel, gripper-neck handling through the labeller, and a semi-automatic case former sized for 2×5L and 1×10L shippers.
Who this configuration suits.
Get a detailed quote for the 5L / 10L Home Pack Line.
Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.
Everything we ship with this plant.
Standard turnkey scope. Optional add-ons quoted on request.
Specs at a glance.
| Output | 20 BPM at 5L (1,200 packs/hour) |
| Output (10L) | 10–12 packs/minute |
| Pack sizes | 5L and 10L handled PET |
| Filling type | Gravity or flowmeter volumetric |
| Power load | 30–40 kW |
| Footprint | 2,500–3,500 sq.ft. |
| Manpower | 6–7 per shift |
| Compliance | BIS IS 14543 / FSSAI ready |
What does a 5l / 10l home pack line cost?
A 5L / 10L Home-Pack Water Bottling Line costs ₹22–38 lakh turnkey in India as an indicative range. Final pricing depends on your feedwater analysis, whether the scope is turnkey or machinery-only, your SKU mix and the utilities already on site.
Indicative market range for a turnkey line, not a quotation. The figure moves with feedwater quality, whether the scope is machinery-only or turnkey, how many SKUs you run and what utilities already exist on site.
Output, degree of automation and whether you need redundancy on critical stations.
A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.
Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.
Number of SKUs, bottle sizes and how fast you need to switch between them.
Common questions.
Can I run 5L packs on my existing 1L line?+
Rarely well. The neck finish, pack height and centre of gravity are different enough that most 1L lines tip packs or under-fill. Some 60 BPM lines can be retrofitted with new star wheels, guide rails and a slower filling recipe — we assess this before quoting a new line.
Do 5L and 10L packs need their own blow moulding machine?+
Usually yes. Standard 4-cavity blowers are optimised for up to 2L. A 5L/10L pack needs a 2-cavity machine with a larger heating oven and longer stretch rod, which we supply as a matched pair with the filling line.
