Built for the way your line actually runs.
A bottling line configured for 5L and 10L handled PET packs, with a heavy-duty rinser, large-volume filler, handle-compatible conveying and a wrap-around labelling station.
The 5L and 10L home pack is the quiet growth story in Indian packaged water: it carries a better margin per litre than a 20L jar, needs no returnable logistics, and sells through kirana and quick-commerce where jars cannot go. Mechanically it is its own problem — the packs are tall, handled, top-heavy when full and prone to tipping on standard slat conveyors. This line uses widened guide rails, a slower and torque-matched filling carousel, gripper-neck handling through the labeller, and a semi-automatic case former sized for 2×5L and 1×10L shippers.
Who this configuration suits.
Get a detailed quote for the 5L / 10L Home Pack Line.
Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.
Everything we ship with this plant.
Standard turnkey scope. Optional add-ons quoted on request.
Specs at a glance.
| Output | 20 BPM at 5L (1,200 packs/hour) |
| Output (10L) | 10–12 packs/minute |
| Pack sizes | 5L and 10L handled PET |
| Filling type | Gravity or flowmeter volumetric |
| Power load | 30–40 kW |
| Footprint | 2,500–3,500 sq.ft. |
| Manpower | 6–7 per shift |
| Compliance | BIS IS 14543 / FSSAI ready |
Price on Request.
Every plant is quoted against your capacity, feedwater analysis, plot and product mix. Send us those and you get an itemised proposal within 24 hours.
Output, degree of automation and whether you need redundancy on critical stations.
A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.
Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.
Number of SKUs, bottle sizes and how fast you need to switch between them.
Common questions.
Can I run 5L packs on my existing 1L line?+
Rarely well. The neck finish, pack height and centre of gravity are different enough that most 1L lines tip packs or under-fill. Some 60 BPM lines can be retrofitted with new star wheels, guide rails and a slower filling recipe — we assess this before quoting a new line.
Do 5L and 10L packs need their own blow moulding machine?+
Usually yes. Standard 4-cavity blowers are optimised for up to 2L. A 5L/10L pack needs a 2-cavity machine with a larger heating oven and longer stretch rod, which we supply as a matched pair with the filling line.
